Smarter Processes,
Better Outcomes
We help manufacturing and process industries embrace Industry 5.0, blending human expertise with intelligent automation for measurable results.
Solving Manufacturing's
Toughest Challenges
From energy efficiency to quality control: practical, phased digital transformation that delivers proven ROI across every production vertical.
Where Human Expertise
Meets Intelligent Automation
With engineering teams in India and the UAE, we bring a global perspective to your factory floor, turning production challenges into measurable competitive advantages.
Precision Systems
for Every Scale
Medical-grade ophthalmic inspection system with chromatic confocal sensing for contact lenses and IOLs.
Learn MoreHigh-speed laser line profiling for industrial surfaces: tyres, automotive panels, steel coils, and more.
Learn MoreComplete 3D digital twin platform for reverse engineering, quality documentation, and virtual inspection.
Learn MoreHow It Works
High-precision sensing captures surface geometry, reflectance, and dimensional data at line speed.
Raw sensor data is processed into dense 3D point clouds and surface maps in real time.
AI/ML pipeline identifies defects, anomalies, and out-of-spec features with sub-micron accuracy.
Actionable signals feed directly into your production system: reject, rework, or pass, instantly.
Precision Inspection
Across Industries
Sub-micron surface inspection for contact lenses and intraocular lens quality
Gap-flush measurement, tyre profiling, and weld inspection at production speed
Inline coil and slab surface inspection for high-throughput steel and metals production
PCB inspection, via hole characterisation, and sub-mm semiconductor component verification
10× Faster IOL
Inspection
- 95% defect detection accuracy, up from 62% with manual inspection
- Zero false rejects in 3-month production validation study
- Full ROI achieved within 8 months of deployment
- Reduced QC headcount requirement by 60% through automation
The Science Behind
the System
Our chromatic confocal sensors use wavelength-dependent focal length dispersion to achieve sub-micron axial resolution without moving parts, enabling robust, vibration-resistant measurement on production lines.
- Sub-micron axial resolution (0.1 μm)
- Works on transparent and reflective surfaces
- No mechanical scanning, purely optical
- Robust to vibration and environmental variation
Analytics
Three-tier architecture delivers edge inference at line speed, local model training on your workstation, and cloud-based fleet analytics, all unified in a single operator dashboard.
- NVIDIA Jetson Orin edge inference (real-time)
- On-premise model training: your data stays local
- Digital twin storage and fleet analytics via cloud
- Custom defect classification tailored to your product
Building the Future of
Intelligent Quality
Inspection
Metrologists and AI engineers working together to close the gap between what technology can deliver and what manufacturing floors actually need.
Where Process Enhancement
Meets Analytics
Manufacturing is undergoing a fundamental transformation. The emerging Industry 5.0 paradigm demands more than automation: it requires a human-centric approach that brings together the precision of machines with the intuition of experienced engineers.
Procelytix was founded on this very principle. Our founders, with deep roots in process engineering and industrial analytics, saw the gap between what technology could deliver and what manufacturing floors actually needed.
We took a different approach. Rather than selling black-box systems, we work in close partnership with production teams, walking the lines, understanding the nuances, and building solutions that slot into existing workflows without disruption.
Today, Procelytix delivers measurable productivity gains through practical, phased digital transformation, enhancing production quality with AI, IoT, and robotics while keeping humans at the centre of every decision.
What We Stand For
Sub-micron accuracy isn't a marketing claim: it's a baseline requirement. Every system we build is validated against traceable standards before deployment.
Raw data is noise. Our AI/ML layer transforms sensor output into actionable production intelligence, learning your process and improving with every shift.
Our systems are designed for the factory floor, not the lab. Hardened for vibration, dust, temperature variation, and the realities of production environments.
Building the Future of
Manufacturing Intelligence
Deep roots in industrial process engineering and manufacturing analytics. Leads strategy, client partnerships, and the overall product vision.
Expert in machine vision, AI/ML systems, and precision sensing. Leads engineering, R&D, and the technical architecture of all Procelytix systems.
Looking for metrologists, ML engineers, and manufacturing consultants who share our passion for engineering excellence.
Engineering Teams
Worldwide
Primary engineering and R&D hub. Machine vision development, sensor calibration, and AI/ML model training.
[email protected]
+91 94910 54942
Middle East and global client engagement, sales operations, and regional deployment support across the GCC.
[email protected]
+971 585 922 883
Active deployments in pharmaceutical, oil & gas, automotive, and microelectronics facilities across India, the UAE, and North America.
Precision Systems
for Every Scale
From ophthalmic benchtop to full-line industrial inline, engineered for your process, validated on your product.
The QualiSense system delivers sub-micron surface mapping for contact lenses and intraocular lenses, replacing manual inspection with a fully automated, AI-driven quality gate.
| Resolution | 0.1 μm |
| Accuracy | ±0.5 μm |
| Sensor Type | Chromatic Confocal |
| Analytics | AI / ML Pipeline |
| Installation | Benchtop |
| Typical Lead Time | 8–12 weeks |
High-speed laser triangulation for inline surface profiling of tyres, automotive body panels, steel coils, and complex industrial geometries.
| Accuracy | ±5 μm |
| Install | Inline |
| Output | 2D Profile |
Full surface mapping platform for reverse engineering, quality documentation, and virtual inspection. Generates dense 3D point clouds from structured light.
| Accuracy | ±10 μm |
| Install | Both |
| Output | 3D Full Surface |
Every manufacturing challenge is unique. We design and build fully custom inspection systems: from requirements analysis and sensor selection to deployment and commissioning.
Start a ConversationSide-by-Side Specs
| Feature | QualiSense | Laser Profiler | 3D Digital Twin |
|---|---|---|---|
| Sensing Dimension | 3D Surface | 2D Profile | 3D Full |
| Accuracy | ±0.5 μm | ±5 μm | ±10 μm |
| Max Object Size | 50 mm ⌀ | 2000 mm | 500 mm |
| Analytics Level | AI / ML Full | Real-time 2D | Full 3D + AI |
| Installation Type | Benchtop | Inline | Both |
| Typical Lead Time | 8–12 weeks | 10–16 weeks | 12–20 weeks |
The Science Behind
the System
Deep technical credibility: sensing principles, analytics architecture, and digital twin pipeline explained.
Three Sensing Principles
A broadband white light source is focused through a lens with strong chromatic aberration. Each wavelength focuses at a different depth. The wavelength reflected back from the surface reveals the exact distance, with no mechanical scanning required.
- Axial resolution: 0.1 μm
- Works on transparent and reflective surfaces (glass, plastic, metal)
- No moving parts, purely optical measurement
- Immunity to surface tilt and vibration
- Ideal for ophthalmic and precision metrology
Line Profiling
A laser line is projected across the surface and viewed from an offset angle by a high-speed CMOS camera. Displacement in the image corresponds to surface height, enabling rapid 2D profile measurement at throughputs of up to 10,000 profiles/second.
- Profile rate: up to 10,000 profiles/second
- Lateral resolution: 25–100 μm (sensor dependent)
- Robust to ambient light and surface texture variation
- Industry standard for inline manufacturing inspection
- Applications: tyres, automotive panels, steel coils
Reconstruction
A series of known light patterns is projected onto the object and captured by one or more cameras. The deformation of the patterns encodes the 3D surface geometry, enabling dense point cloud generation for complex, freeform shapes.
- Full 3D point cloud: millions of points per scan
- Accuracy: ±10 μm across the full measurement volume
- Captures complex freeform geometries in a single acquisition
- Applications: reverse engineering, digital twin creation
- Output: industry-standard STL / PLY / OBJ formats
Three-Tier Architecture
Model inference at line speed. Defect classification and dimensional analysis without latency. Reject signals in <10ms.
On-premise model training on your production data. Historical trend analysis and quality reporting. Your data never leaves your facility.
Cross-facility analytics. Digital twin archive. Remote model updates and fleet performance monitoring.
All Procelytix systems are calibrated against traceable reference standards and validated with certified artefacts before deployment.
| Sensor Type | Axial Acc. | Lateral Acc. | Rate |
|---|---|---|---|
| Chromatic Confocal | ±0.1 μm | ±1 μm | 2 kHz |
| Laser Line | ±5 μm | ±25 μm | 10 kHz |
| Structured Light | ±10 μm | ±50 μm | 1 Hz |
Precision Inspection
Across Industries
Domain expertise and tailored solutions across every manufacturing vertical we serve.
Ophthalmic & Medical
QualiSense delivers sub-micron surface mapping for contact lenses and intraocular lenses, replacing manual inspection with a fully automated, AI-driven quality gate validated to medical device standards.
Our chromatic confocal sensing system captures the full surface geometry of each lens in under 2 seconds, classifying defects, measuring power profiles, and flagging dimensional deviations, all without contact.
Key Applications
- Contact lens surface inspection and power measurement
- Intraocular lens (IOL) defect detection
- Ophthalmic vial and packaging quality control
- Medical device dimensional verification
System Used
- QualiSense: Chromatic Confocal
- AI / ML defect classification pipeline
Automotive
Laser line profiling systems enable inline measurement of tyre profiles, body panel gap-and-flush, and weld bead geometry at full production speed, without slowing the line.
Our automotive systems are hardened for factory environments: IP65-rated enclosures, vibration-resistant mounting, and EMC-compliant electronics for installation adjacent to welding and stamping equipment.
Key Applications
- Tyre tread profile measurement
- Body panel gap-and-flush verification
- Weld bead inspection and penetration depth
- Stamped component dimensional control
System Used
- Laser Line Profiler: Triangulation
- Real-time 2D analytics at 10 kHz
Metals & Processing
Inline surface inspection for coil steel, slab profiling, and web-based material inspection: handling the extreme throughput, temperature variation, and environmental conditions of metals processing facilities.
Key Applications
- Steel coil surface defect detection
- Slab and billet profile measurement
- Web thickness and flatness monitoring
- Hot rolling mill inline inspection
Electronics & Semiconductor
PCB inspection, via hole characterisation, and sub-mm semiconductor component verification using structured light and laser confocal systems calibrated to semiconductor metrology standards.
Key Applications
- PCB solder joint and pad inspection
- Via hole depth and diameter characterisation
- IC component placement verification
- Sub-mm feature measurement on semiconductor dies
Real Systems.
Measurable Results.
Proven deployments across ophthalmic, oil & gas, construction, glass manufacturing, and microelectronics.
QualiSense at Ophthalmic Manufacturer
Replacing manual IOL inspection with fully automated, AI-driven quality control.
The Challenge
Manual inspection of intraocular lenses was creating a bottleneck in production: trained inspectors achieving only 62% defect detection accuracy and throughput limited to 120 units/hour per operator.
The Solution
QualiSense chromatic confocal system integrated into the existing production line. Sub-micron surface mapping of every lens in under 2 seconds. AI classifier trained on 50,000 reference images over 8 weeks.
System Specs
Resolution: 0.1 μm
Throughput: 1,800 units/hr
False reject rate: 0%
Defect detection: 95%
ROI: 8 months
Let's Build Your
Inspection System
A questionnaire will be shared with your team to understand your operations. Once received, we'll curate a strategy aligned with your goals.